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Intelligent fitting-up and welding center for pipe sections

First single- or three-phase power Millermatic that welds
material from 22 gauge to 1/2 in thick in a single pass. Perfect for fabrication, manufacturing, maintenance and repair.

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Advantage:

Intelligent Fitting-up and Welding Center for Pipe Sections

This integrated system automates precision fitting-up and adaptive welding of pipe sections (straight pipes, elbows, tees), tailored for oil & gas, shipbuilding, and energy sectors.

Core Capabilities

1.Intelligent Fitting-up System

3D laser scanning measures pipe geometry (diameter, ovality, bevel angle) to generate optimal alignment paths.

6-axis servo clamps correct misalignment, gaps, and angular offsets 

Force feedback control prevents deformation during clamping.

2.Adaptive Welding System

Robotic arms with TIG/MAG torches handle single/multi-pass welding.

Intelligent process control features:
│ - Vision tracking: Real-time seam tracking with trajectory compensation
│ - Arc monitoring: Defect detection (porosity, lack of fusion) via voltage/current analysis
│ - Thermal management: Closed-loop interpass temperature control.

Value Proposition

Efficiency: 80% less fitting-up labor, 3x faster welding.

Quality: ≥99% RT/UT pass rate by eliminating human errors.

Cost: 40% less material waste, 25% energy reduction.




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